Star Trace electromagnetic vibrating feeders are used in processing for handling all types of materials such as hot, damp, lump, dusty or abrasive for various function like flow of material from storage, proportioning and bending, packing, mixing, weighting, sprinkling, scalping, crushing, washing, drying, heating, cooling, dusting, spreading, batching etc.
Electro Magnetic Feeders also referred as Vibrating Feeders are known for their corrosion resistance and soaring performance, heavy-duty electromagnetic feeder is used to increase the bulk productivity with controlled high feed rates which further results in improvement of cost-per-ton handling ability. The electromagnetic feeder includes electro magnetic mechanical vibratory feeder, inclined vibro grizzly feeder, and vibratory furnace charger. Electromagnetic feeder is ruggedly constructed to minimize the maintenance and improve the production efficiency.
The vibratory shift induced by the magnetic intensity contributes an array of merits other than movement. Vibratory act loosens the lumps while undergoing vibrating impulses from electro magnetic equipment. Adding to this when the input is big and course the vibratory action from the Vibrating Feeders may not have impressive results. On the other hand when the vibratory act is used before packing uniformity is achieved.
All our electromagnetic feeder or Vibrating Feeders need separate controllers and are very dependable, flexible solid-state control. The input rates are adjustable and the response is prompt in vibrating feeder. The electromagnetic feeder design offers durable and reliable service. Drives in vibratory feeder are encased in dust-tight housings. Controls of the Vibrating Feeders include a simple rheostat type variable speed controller.
Construction of Vibrating Feeders or Electromagnetic Vibratory Feeder:
HIGH-FREQUENCY VIBRATING ELECTRO MAGNETIC FEEDER:
With an appropriate slope, increased frequency vibrating affords speeds. The vibrating feeders move is maintained even with varying line power fluctuation.
ELECTROMAGNETIC FEEDER OPERATION:
Electrical pulses in the coils of the electro magnetic feeder create a series of magnetic pulls that attract the armature and the deck present in vibrating feeder. Restoring force of the bar in the electro magnetic feeder opposes each pull, causing the armature to spring away from the magnet. At an electrical incidence of 60 cycles per second, the armature and the deck operate at 3,600 times per minute (the vibrating rate of the vibratory feeder). Matter is moved by a series of "jumps" in the vibratory area that correspond to the occurrence of vibrations caused in electro magnetic feeder. The distance the bars travel can be changed by varying the voltage to the coils in vibratory feeder. With this variation in the length of each "jump," or vibration amplitude, the speed of the particles on the electro magnetic feeder changes, resulting in a capacity rate, that fits your requirements.
The electro magnetic feeder can take one of four forms, bonded rubber mounts, hollow rubber mounts, and helical coil compression springs or helical coil tension springs. The type of mount to be fitted in the electro magnetic feeder is selected to suit the requirements of the installation and to provide a minimum isolation efficiency of 95%.
STAR TRACE Heavy-Duty Vibro Motor Powered electromechanical feeders are high frequency reciprocating machine of heavy duty capable on conveying bilk material from storage to processing or between processed at a continuous controlled rate flow. Electromechanical Vibrating feeders are used in processing industries for handling all type of materials such as hot, damp, lumps, dusty or abrasive for various functions like flow of material from storage, proportioning and blending, packaging, mixing, weighing, sprinkling, screening, scalping, crushing, washing, drying, heating, cooling, dusting, spreading, batching and etc.
Vibrating electromechanical feeders can be supplied with base mounted over hanging or combined single motor drive or with twin dual or Dual twin motor drive or with multiple drives to serve as vibrating conveyors. These electromechanical feeders are having a tray mounted on the drive units. This drive unit is located beneath the tray.VIBRATORY MOTORS:
Vibratory Motors used in Vibro feeders are totally enclosed 3 phase, squirrel cage induction motors with adjustable, eccentric weights mounted at the both the end of the shaft to set up vibrations during rotation. The design of shaft and the selection of bearing has been carefully done to withstand heavy radial loads. Two identical motors mounted parallel to each other on a right and left, which is free to move in all directions, will produce linear vibrations. When connected for contra-rotation so know this principle in Vibrating Feeders is adopted for handling large bulky material in large feeders.
The metallic components like scrap, bales, pig iron and foundry retains are stored in the hopper. The hopper shape is specially designed to enable bulky and irregular scrap pieces to be extracted without problem.Vibratory furnace charger is effective solutions to problems such as high labour cost, hazards operators faced in foundries, melting shops etc. Such a kind of automation allows foundry men to work at a safe distance thus preventing injuries arising out of molten metal splash. It also facilitates in rapid and quick charging of the vibratory furnace charger thereby allowing maximum utilization of the vibratory furnace charger, in addition to this, the damage to furnace lining is avoided which normally occurs in manual charging of the vibratory furnaces.
Vibratory Furnace Charger consists of a vibrating feeder mounted on a moving trolley with a storage hopper mounted above the feeder. Our company make vibratory furnace charger basically comprise of the following parts. Vibrating Feeders suitable for delivering required capacity. Storage hopper of required capacity. Moving carriage with driving arrangement. Control panel for operating the system and Vibrating Feeders. Cable reeling Drum / Cable Drag Chain.
The Vibrating Feeders on hte vibratory charging car comprises a discharge chute with vibratory feeder for the metallic components and is hopper all mounted on the travelling framework with drive gear. The discharge snout of the Vibrating Feeders is inclined and formed of a rounded trough to bring about a good charger distribution and enable irregular or bulky pieces of scrap or returns to be discharged. The feeder is driven by unbalanced motors. The vibration frequency can be altered by an A. C. Inverter, thereby regulating the feed velocity and also influencing the noise emission. The batch hopper as well as the charging feeder is built in sandwich construction which reduces the noise generated by contact between the charger materials and the hopper walls or feeder deck. However, this does not eliminate the noise produced by contact between the charger pieces themselves.
Star Trace Tubular Feeders are Vibrating Feeders that ensure that all the material safely transferred from the feed hopper to the required destination.
Available in round or square sections , Star Trace Tubular Feeders are manufactured in a range of sections from 100 mm to 500 mm and in lengths of up to 6.5 meters.
Powered either by vibratory motors or electromagnetic drive units Star Trace Tubular Feeders can be operated at tube angles from 14 up hill to 15 declination.
Star Trace Tubular Feeders ensure that all the material safely transferred from the feed hopper to the required destination.
Star Trace tubular vibrating feeder is an important inertial-vibrating conveyor. It has simple structure and various forms and specification, which can meet the demand of short and intermediate transportation of all kinds of small block, granular and powder material, widely used in different environment in various industries.
Star Trace Reciprocating feeder is a kind of machine that makes use of the linkage drag down dip 50 floor do straight reciprocating motion in a roll. It leads to the material ,such as coal or other abrasive small, loose granular with little sticky, powdery materials ,move from the feeding equipment into another feeding equipment evenly. The position of the crank can be regulated so as to achieve adjustment of feeding capacity.Working Principle:
Star Trace Reciprocating Feeder started automatically dragging the bottom whose inclined angle is 5 degree to make a linear and reciprocal movement on the idlers through flexible coupling, reducer, crank connecting rod, then coal drop continously uniform on the conveying equipment or in other screening equipment.This machine can be designed as reciprocal feeder with hopper and without hopper according to request depending on order. Besides it is used for coal feeding, also used for other small polishing and viscosity scattered materials.
It is composed of the main frame, soleplate (coal feeding trough), transmission platform, funnel, paddle door and idlers. After the motor starting work, the soleplate with a tilt angle of 5 is dragged to reciprocate in a linear motion path on the idlers via flexible coupling and reducer,and discharging coal to other equipments.