Overband Magnetic Separators


Overband Magnetic Separators

The Star Trace Overband Magnetic Separator is capable of handling huge volumes of feeds that need separation of magnetic substances. The built up of the Overband Magnetic Separator is robust and withstands the rough working conditions under which they perform. Overband Magnetic Separator are commonly seen in mining plants where they work continuously without downtime. Not only does the Overband Magnetic Separator find use in mining industries but also in many other applications which need removal of iron from bulk of material.

Processing close to three decenniums of experience in manufacturing magnetic equipment, the Overband Magnetic Separator designed by us has under gone several changes to incorporate latest technology and to perfect its working. Utilizing opportunities we have establishes ourselves as leaders in sales & at the same time earned reputation as trusted manufacturers, suppliers and exporters with clients not only in Chennai (Tamilnadu, India), even globally.

  • OBMS
  • Overband Magnet
  • Overband Magnetic Separator
  • Over Band Magnetic Separator
  • Overband Permanent Magnetic Separator
OBMS Overband Magnetic Separators OverBand Magnetic Separators Overband Magnets Overband Permanent Magnetic Separators


Working of the Overband Magnetic Separator:

Putting the magnetic property into use the Overband Magnetic Separator removes ferrous substances mixed in feeds. With such separation there is recovery of valuable ferrous metal, they also prevent damage to other parts of machines when lead to processing. Positioned between two pulleys is a strong permanent / electro magnet all these are wrapped by a belt which moves once the Overband Magnetic Separator is engaged to work.

The Overband Magnetic Separator is suspended from above over a conveyor belt with close proximity to the feed. Irony objects are attracted by the magnet in the Overband Magnetic Separator and discharged in a separate location.

Salient features of Overband Magnetic Separator:

  • Magnets in Overband Magnetic Separator are strontium ferrite.
  • The magnetic strength penetrates up to 300mm depth
  • Fully encased in SS covering which is perfectly welded
  • Using permanent magnet in Overband Magnetic Separator saves on electricity.
  • Easy installation without disturbing the existing process line.
  • Long life
  • Hazardous environments do not affect performance of Overband Magnetic Separator
  • Weight of Overband Magnetic Separator is Reasonable
  • Can be designed to match conveyor width
  • Cost effective

Applications of Overband Magnetic Separator:

  • Rubber products
  • Abrasive manufacture
  • Waste recycling
  • Animal fodder
  • Coal
  • Petroleum products
  • Processing of minerals

Irrespective of the size of the industry the Overband Magnetic Separators are being used for their effectiveness and trouble free running. Self clean Overband Magnetic Separators are used by manufacturers who handle huge volume of input where as smaller work areas make use of manual cleaning Overband Magnetic Separator. As experienced manufacturers, suppliers and exporters we have a team of knowledgeable engineers who will guide you through in selecting the apt Overband Magnetic Separator. Send us an inquiry and rely on us for all you requirements pertaining to magnetic separation.

We also provide turnkey solutions for a wide range of industries which would be anything from waste recycling to gold processing. To know more about the services rendered by us log on to our website and submit your enquiry to have a detailed discussion with experts.

OVERBAND MAGNETIC SEPARATORS APPLICATIONS:

  • Coal Industries
  • Abrasive Industries
  • Chemical Industries
  • Paper and Pulp Industries
  • Ceramic Industries
  • Rubber Industries
  • Petroleum Industries
  • Animal Feed Industries
  • Recycling Industries
  • Mineral Processing

OVERBAND MAGENTIC SEPARATORS FEATURES:

  • Permanent magnetic suspension separators or overband magnetic separators are made with powerful Strontium Ferrite magnets.
  • Heavy, wear-resistant manganese steel bottom plate
  • Permanent magnet - no power required
  • Most effective for removal of tramp iron from materials carried over conveyors/ vibratory feeders or inclined planes.
  • Can be suspended for Longitudinal or Transversal cleaning over the conveyor belt.
  • Available in widths from 16" to 90"
  • Easy to install, without modifying existing lines
  • In-line and cross-belt separators allow automatic discharge of collected tramp iron into suitable receptacles
  • Rugged, 100% duty cycle design and construction
  • Low maintenance, easy installation and operation
  • Operates in hazardous environments
  • High efficiency means energy cost savings
  • Maintenance free
  • Guaranteed performance
  • Four point suspension
  • Dust and rain protection
  • Robust industrial Design
  • Manufactured to customer specification

Overband Magnetic Separator

The only aesthetic equipment to be seen in a manufacturing unit is the Overband magnetic separator. It hangs from above and sarcastically draws all ferrous substances hiding in the conveyor belt running below it. Star Trace as a leading manufacturer designs these separators with robust body to with stand the rough conditions in which it works. The strong permanent magnet is well protected from pollution and working environment changes thus facilitating uninterrupted work flow. Industries which take the help of overband magnetic separator for increasing output and to protect their machinery are:

  • Plastic
  • Cement
  • Pulp
  • Foundries
  • Recycling
  • Mineral processing etc.

Features of Overband magnetic separator:

  • Permanent magnet so no electricity needed
  • 2 pulley construction
  • Easily installed in existing assembly
  • Available in different widths
  • Low maintenance
  • Easy operation and installation

On installing the overband magnetic separator either over a conveyor or in combination with a magnetic pulley the output is sure to increase remarkably.

Overband Magnets

Its our privilege to share our expertise with you in developing your business. Having set up the overband magnet for hundreds of industries we are well versed in their working. They have also undergone minor changes in the overband magnetic separators for better performance. Constant upgradation is a regular feature at Star Trace.

The overband magnet is kept suspended over a conveyor belt or is used in combination with other magnetic separation devices like magnetic pulley to facilitate in the process of separation. Ferrous particles which are likely to damage the other working components are removed using overband magnet. Some industries use the overband magnetic separators to recover ferrous from waste for recycling. Industries which benefit from overband magnets are:

  • Foundry
  • Chemical industries
  • Food
  • Domestic waste recycling
  • Cement
  • Coal mining etc.

Variations in size for overband magnet is also provided to suite the existing conveyers. As installation of overband magnet requires no major changes in existing setup they are the most preferred equipment for ferrous recovery.

OBMS

The Overband Magnetic Separator abbreviated as OBMS is used in effective separation of ferrous substance from a conveyor or from the discharge end of the conveyor. Even small sized ferrous substances tend to cause great damage to machines as well as the final product. To effectively handle this situation OBMS is installed.

Salient features of OBMS / Overband Magnetic separators:

  • Robust body built up to withstand the working environment’s changes.
  • Strong strontium Ferrite magnets .
  • Magnet is totally enclosed so no damage is caused during separation .
  • Easy maintenance.
  • Permanent magnet no electricity needed.
  • Effortless installation into existing work line without change.
  • Works without down time.

The OBMS designed by Star Trace is put to use by umpteen manufacturers globally to save the other machinery from damage as well as to deliver a superior product devoid of all impurities. Experience our quality standards by purchasing OBMS.

Permanent overband magnets

Star Trace reckoned as one of the top players in magnetic separation equipment, serves clients globally with unmatched quality and dedication irrespective of constraints. Permanent overband magnets are quite huge structures but can be introduced into the assembly line without making major changes as they are suspended from above and do not occupy space on the floor. With the help of ropes or fasteners they are hung from above in suitable angle to attract ferrous particles that are conveyed in the belt below. For best results minimum distance between the conveyor and suspended magnet should be maintained for optimal performance. Once the effort of separation is over all the contaminants are removed making it suitable to go to the next stage of production.Furthermore it is important to look into all other aspects to derive a pure substance.

Applications of Overband Magnetic separators:

  • Coal mining
  • Chemical
  • Fertilizer
  • Food grain
  • Waste recycling etc.

CROSS BELT MAGNET

We are a trusted name in the industry who have been serving clients for the past 25 years. The cross belt magnet which is suspended from above enthusiastically pulls out all ferrous substances from the conveyor above which it is suspended. The strong permanent magnet is capable of retaining its strength at all times without any difference. As the magnet is protected inside a casing there are no chances of it getting damaged. The overband magnetic separators is built to work without downtime. The cross belt magnet is used in combination with other ferrous extraction equipment either to increase output or to get highly refined output. There is no electricity needed for the magnet as it is not an electro magnet.

Industrial uses of Overband Magnetic separators:

  • Paper
  • Food
  • Plastic
  • Cement
  • Waste recovery
  • Foundry

The products supplied by Star Trace have stood the test of time and are known for their durability and cost effectiveness.

Suspended Magnetic Separator

You can expect a superior product from the market leader StarTrace with unmatched quality and performance. Owing to our experience we are able to manufacture flawless equipment lasting more than its expectancy. The sturdy construction of suspended magnetic separator can be easily introduced into the assembly line for the obvious reason that it only has to be suspended from above and does not occupy moving space like other machinery. This being one of the valid point for taking quick decisions on purchase of suspended magnetic separator. When the overband magnetic separators is at work iron contaminants are quickly pulled up by the magnetic field and discharged into a separate compartment while the rest move with the conveyer without activity.

Attractive features of suspended magnetic separator:

  • Strong electro magnet
  • Enclosed within sturdy casing
  • Adjustable suspension for different angles
  • Low maintenance
  • Works without down time.

Incorporation of suspended magnets is sure to improve the purity and rate of output.

OVERBAND MAGNETIC SEPARATORS SPECIFICATION:

Technical Specification:

  • Permanent overband magnetic separators are made with powerful Strontium Ferrite magnets and supplied for deep depth up to 300mm.
  • Manufactured to suit conveyor width.
DIMENSIONS AND TECHNICAL DATA
Type Belt Width mm Working distance
mm
Weight kg Drive KW Overall dimensions
Across Inline Length Width Height
OBMS-40/50-15 500 400 120-160 440 1,5 1380 1000 400
OBMS-40/70-15 650 400 120-160 540 1,5 1580 1000 400
OBMS-40/90-15 800 400 120-160 640 1,5 1780 1000 400
OBMS-40/110-15 1000 400 120-160 740 1,5 1980 1000 400
OBMS-60/50-20 500 650 170-220 640 1,5 1380 1200 400
OBMS-60/70-20 650 650 170-220 780 1,5 1580 1200 400
OBMS-60/90-20 800 650 170-220 920 1,5 1780 1200 400
OBMS-60/110-20 1000 650 170-220 1060 1,5 1980 1200 400
OBMS-60/130-20 1200 650 170-220 1220 1,5 2180 1200 400
OBMS-75/70-25 650 800 220-270 1200 2,2 1830 1380 500
OBMS-75/90-25 800 800 220-270 1340 2,2 2030 1380 500
OBMS-75/110-25 1000 800 220-270 1660 2,2 2230 1380 500
OBMS-75/130-25 1200 800 220-270 1800 2,2 2430 1380 500
OBMS-75/150-25 1400 800 220-270 1940 2,2 2630 1380 500
OBMS-95/70-30 650 1000 240-320 1430 2,2 1830 1580 500
OBMS-95/90-30 800 1000 240-320 1650 2,2 2030 1580 500
OBMS-95/110-30 1000 1000 240-320 1870 2,2 2230 1580 500
OBMS-95/130-30 1200 1000 240-320 2100 2,2 2430 1580 500
OBMS-95/150-30 1400 1000 240-320 2330 2,2 2630 1580 500
OBMS-115/90-35 800 1200 260-350 2270 3,0 2030 1780 500
OBMS-115/110-35 1000 1200 260-350 2250 3,0 2230 1780 500
OBMS-115/130-35 1200 1200 260-350 2570 3,0 2430 1780 500
OBMS-115/150-35 1400 1200 260-350 2900 3,0 2630 1780 500
OBMS-130/110-35 1000 1400 280-370 2580 3,0 2230 1980 500
OBMS-130/130-35 1200 1400 280-370 2950 3,0 2430 1980 500
OBMS-130/150-35 1400 1400 280-370 3340 3,0 2630 1980 500
OBMS-130/170-35 1600 1400 280-370 3750 3,0 2830 1980 500
OBMS-150/130-40 1200 1600 300-390 3400 3,0 2430 2180 500
OBMS-150/150-40 1400 1600 300-390 3840 3,0 2630 2180 500
OBMS-150-170/40 1600 1600 300-390 4310 3,0 2830 2180 500
OBMS-150-190/40 1800 1600 300-390 4810 3,0 3030 2180 500
Note:
  • Technical data specification subject to change.
  • Special Overband Magnetic Separators can be made on request, Please send us your technical data and application, required for our engineers to provide.
Technical Specification 2: OBMS Spcification
MAGNET DIMENSIONS
a b c d e f
420 500 200 220 1110 470
420 700 200 220 1310 470
420 900 200 220 1510 470
420 1100 200 220 1710 470
620 500 200 220 1110 670
620 700 200 220 1310 670
620 900 200 220 1510 670
620 1100 200 220 1710 670
620 1300 200 220 1910 670
770 700 250 320 1450 830
770 900 250 320 1650 830
770 1100 250 320 1850 830
770 1300 250 320 2050 830
770 1500 250 320 2250 830
970 700 250 320 1450 1030
970 900 250 320 1650 1030
970 1100 250 320 1850 1030
970 1300 250 320 2050 1030
970 1500 250 320 2250 1030
1170 900 250 320 1650 1230
1170 1100 250 320 1850 1230
1170 1300 250 320 2050 1230
1170 1500 250 320 2250 1230
1370 1100 250 320 1850 1380
1370 1300 250 320 2050 1380
1370 1500 250 320 2250 1380
1370 1700 250 320 2450 1380
1520 1100 250 320 2050 1580
1520 1300 250 320 2250 1580
1520 1500 250 320 2450 1580
1520 1700 250 320 2650 1580
Note:
  • Technical data specification subject to change.
  • Special Overband Magnetic Separators can be made on request, Please send us your technical data and application, required for our engineers to provide.
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