Magnetic Roll Separators from Star Trace are the most trusted magnetic separation equipment followed by umpteen numbers of industries to separate ferrous from non ferrous substances. The Magnetic Roll Separator uses powerful rare earth magnets that perfectly segregate feeds; this is made possible by the properties and special series of magnet used. Substances with low magnetic properties are also effectively separated and so there are no chances of missing out even the least magnetically active substance.
The Magnetic Roll Separator uses rare earth magnets for separation which are an alloy of rare elements. The separators are manufactured in varying magnetic intensities to suite the requirements of various industrial applications. Customized models with variations in magnetic intensity, count of magnetic rolls, roller width etc. can be manufactured. Single stage Magnetic Roll Separator is also available but as the roll count increases separation reaches higher standards. Star Trace has been into the manufacturing of Magnetic Roll Separator for more than two decades and this has helped in unveiling perfectly working equipments.
Our latest developments in higher gauss value with star ultra super rare earth magnets with highest intensity,high gradient magnet arrangement in special proprietary configurations are now available after extensive research and development.
STAR TRACE is one of the Asia's leading manufacturing Company in Permanent Magnetic Equipments and Vibrating Equipments in Dry/Wet Separation of minerals and metals. The Dry Permanent Magnetic Roll Separators systems are unique in nature and we are supplying similar equipment throughout the world and more than 1000 Industries are having our Equipments. In our past 25 years of experience, we can separate from Coal to Gold in all minerals and metals from anywhere in the world, depending upon on their mining location, we are able to provide you complete solutions to upgrade your metals, minerals and your processes.
These Magnetic Roll Separators are highly effective of separating para magnetic particles and weakly para magnetic particles separately. These Rare Earth Magnetic Separators or Magnetic Roll Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products.
Right now, we have developed latest Magnetic Roll Separators with a diameter of 150mm which gives higher magnetic force and more contact area than the normal 100mm diameter magnetic rollers. These Magnetic Rollers are specially configured with configurations of suitable material sizes and its magnetic properties. The Magnetic Roll Separators have been passing through the belt which the material is running, is made of different materials with different thickness to suit effective beneficiation of separating minerals and metals.
These effective magnetic roll separators separators can be achieved with different thickness of belt ranging from 0.25mm to 2mm and some of the belt material which we have been using are having a non stick property and they are highly resistant to abrasiveness. Some of the belt material of the Magnetic Roll Separator are coated with Nylon for its non stick property. These belts are basically made up of Kevlar, which is a Bullet Proof material and highest strength of its kind. These Magnetic Roll Separators are having several passes to make sure of highest purity can be obtained by which several process repeatedly without much material handling. These Magnetic Roll Separators are primarily used in replacement of old technology of induced magnetic roll separators.