Magnetic Pulley


Magnetic Pulley

We Star Trace Pvt.Ltd are one of the fast growing manufacturers, exporters and suppliers dealing with magnetic head pulley of various specifications. We have grown amid competition from competitors and this we dedicate to the strict quality checker and continuous incorporation of new technology into our manufacturing process. Our magnetic head pulley is sold globally as we meet international standards.

The popularly known magnetic head pulley is used widely in industries for separation of magnetic material from non-magnetic substances. They are used in almost every other industry where this necessity of separation arises. In particular the food industry uses to magnetic head pulley to increase the quality of end product. Raw materials are subjected to the magnetic head pulley which have chances of contamination of ferrous material which would lower the quality as well as damage other parts of the machines it passes through. Introducing a magnetic head pulley into the process stream is sure to have a positive impact on sales.

  • Magnetic Head Pulley
  • Conveyor Magnets
  • Magnetic Pulley
  • Conveyor Magnetic Pulley
  • Magnetic Roller Pulley
Magnetic Head Pulley Conveyor Magnets Magnetic Pulley Conveyor Magnetic Pulley Magnetic Roller Pulley



Construction of magnetic pulley:

The magnetic head pulley has an easy to understand construction and operation. The parts that go into the making of the magnetic head pulley are the magnetic head of the pulley belts to convey, permanent magnet in the pulley and a diverter. The raw materials that is to be cleansed of iron impurities is fed on to the conveyor and when they reach the magnetic head pulley irony particles if any will stick to the conveyor while the others freely fall down. When the conveyor moves further the ferrous particles are relieved of the magnetic field and drop down. To avoid mixing up of separated feeds a diverter is positioned.

FEATURES OF MAGNETIC PULLEY

The magnetic pulley head has 360 degree magnetic core, shielded by stainless steel covering made with ss304 & an axis for rotation. This is a sturdy structure around permanent magnet which withstands continuous functioning of the Magnetic Pulley.

  • The Magnetic Pulley’s Permanent magnet with strong magnetic field ensure hundred percent success rate.
  • Permanent magnet of Magnetic Pulley can also be replaced by Flux control magnetic circuit, when impressed by client or when a requirement arises.
  • Permanent magnetic pulley head is offered in different widths & diameters. Tailor made solutions for permanent magnets are also supplied.
  • The Magnetic Pulley has removable shafts for easy handling, non-removable type available on demand.
  • Rare Earth Neodymium or strontium Ferrite permanent magnets are available in the Magnetic Pulley.
  • The Magnetic Pulley has Conveyor belt facilitates for smooth flow. Texture specifications & suggestions can be taken up.
  • Motors conform necessity will be provided with Magnetic Pulley.
USES OF MAGNETIC PULLEY
  • Purity of end product in food, chemical, plastic and glass manufacturing units is enhanced with Magnetic Pulley.
  • As damage causing iron substances are removed, other parts of the machinery are protected by Magnetic Pulley.
  • Magnetic Pulley avoids breakdown and increases productivity with non-stop functioning.
  • Excellent secondary separation method is given by Magnetic Pulley following drum and overhead permanent magnetic separation.
  • The Magnetic Pulley renders almost nil operating cost.
APPLICATIONS OF MAGNETIC PULLEY
  • Mobile crumbling plants.
  • E-waste processing .
  • Foodstuff handling units.
  • Refractory industry.
  • Cement .
  • Paper .
  • Mineral mining.
  • Coal treatment .
  • Waste recycling.
  • Recovery from garbage.
  • Carbon and quarts cleaning.

Trends and requirements for sales are changing not only in Chennai, Tamilnadu and India but also globally. Star Trace; as dominant manufacturers, suppliers and exporters have lived up to the expectation of clients with overwhelming sales one such example is the Magnetic Pulley. Eatables and cooking ingredients need high levels of purification as they go directly for consumption; machines which are highly efficient such as the Magnetic Pulley show high success percentage. Associate with us & benefit from our experience as manufacturers, suppliers & exporters.

SPECIFICATION OF MAGNETIC PULLEY
Single Roll Separator
(A) PULLEY DIAMETER in mm (B) OVERALL FACE WIDTH in mm (C) BELT WIDTH in mm (D) KEYWAY LENGTH in mm (E) EXTENSION LENGTH in mm (F) DRIVE EXTENSION LENGTH in mm (G) SHAFT DIAMETER in mm KEYWAY SIZE in mm APPROX WEIGHT in kg
200 250 200 75 150 230 35 10 X 5 30
300 250 75 150 230 35 10 X 5 34
350 300 75 150 230 35 10 X 5 45
400 350 75 150 230 35 10 X 5 50
450 400 75 150 230 35 10 X 5 56
500 450 75 150 230 35 10 X 5 59
550 500 75 150 230 35 10 X 5 63
650 600 75 150 230 35 10 X 5 70
800 750 75 150 230 35 10 X 5 92
950 900 75 150 230 35 10 X 5 104
300 350 300 100 200 300 50 12.5 X 6.5 104
400 350 100 200 300 50 12.5 X 6.5 117
450 400 100 200 300 50 12.5 X 6.5 126
500 450 100 200 300 50 12.5 X 6.5 153
550 500 100 230 330 50 12.5 X 6.5 164
650 600 125 230 330 70 16 X 8 189
800 750 125 230 350 70 16 X 8 230
950 900 125 230 350 70 16 X 8 272
1100 1050 125 250 380 70 16 X 8 313
1250 1200 125 250 380 70 16 X 8 358
380 350 300 100 200 300 50 12.5 X 6.5 137
400 350 100 200 300 50 12.5 X 6.5 167
450 400 125 230 350 60 16 X 8 169
500 450 125 230 350 60 16 X 8 209
550 500 125 250 380 60 16 X 8 223
650 600 125 280 400 75 19 X 10 259
800 750 150 280 430 75 19 X 10 335
950 900 150 280 430 75 19 X 10 394
1100 1050 150 300 450 75 19 X 10 457
1250 1200 150 300 450 75 19 X 10 518
450 350 300 125 230 350 60 16 X 8 178
400 350 125 230 350 60 16 X 8 203
450 400 125 230 350 60 16 X 8 234
500 450 125 230 350 60 16 X 8 297
550 500 125 250 380 75 19 X 10 306
650 600 125 280 400 75 19 X 10 367
800 750 150 280 430 75 19 X 10 468
950 900 150 280 430 75 19 X 10 574
1100 1050 150 300 450 75 19 X 10 673
1250 1200 150 300 450 75 19 X 10 772
500 400 350 125 230 350 60 16 X 8 248
450 400 125 230 350 60 16 X 8 275
500 450 125 250 380 60 16 X 8 311
550 500 125 250 380 60 16 X 8 349
660 600 125 280 400 75 19 X 10 414
810 750 150 280 430 75 19 X 10 554
960 900 150 280 430 75 19 X 10 671
1110 1050 150 300 450 75 19 X 10 794
1270 1220 150 300 450 75 19 X 10 907
1420 1370 175 300 480 75 19 X 10 1037
1570 1520 175 300 480 75 19 X 10 1175
600 400 350 125 230 350 75 19 X 10 342
450 400 125 230 350 75 19 X 10 362
500 450 125 250 380 75 19 X 10 369
550 500 125 250 380 75 19 X 10 432
660 600 125 280 400 75 19 X 10 527
810 750 150 330 480 85 22 X 11 693
960 900 150 330 480 85 22 X 11 815
1110 1050 175 350 530 100 25 X 12.5 929
1270 1220 175 350 530 100 25 X 12.5 1040
1420 1370 200 380 580 100 25 X 12.5 1217
1570 1520 200 400 600 100 25 X 12.5 1357
750 500 450 125 350 500 100 25 X 12.5 677
550 500 125 350 530 100 25 X 12.5 711
660 600 125 350 530 100 25 X 12.5 855
810 750 150 400 580 110 25 X 12.5 1085
960 900 150 400 580 110 25 X 12.5 1278
1110 1050 175 450 630 125 32 X 16 1530
1270 1220 175 450 630 125 32 X 16 1737
1420 1370 230 500 760 140 32 X 16 1937
1570 1520 230 480 730 140 32 X 16 2167
900 500 450 150 300 450 100 25 X 12.5 997
550 500 150 300 450 100 25 X 12.5 1040
660 600 175 300 530 110 25 X 12.5 1217
810 750 175 300 530 110 25 X 12.5 1494
960 900 200 350 560 125 32 X 16 1814
1110 1050 200 350 560 125 32 X 16 2093
1270 1220 230 380 660 140 32 X 16 2408
1420 1370 280 380 710 150 38 X 19 2723
1570 1520 330 430 810 175 38 X 19 2993

Magnetic Pulley

We take this opportunity to introduce ourselves as one of the leading manufacturers of Magnetic equipment and magnetic pulley. With our wide product range for segregating ferrous substances the magnetic pulley comes in handy and can be installed to improve efficiency as well as to single handedly make separation. The pulley has a 360 degree magnet inside a metallic drum on which is a conveyer that brings the separation material. Magnetically active material are taken with the conveyer and discharges in a separate chamber while the others are dropped below the conveyer.

Advantages of Magnetic pulley are:

  • Powerful magnet
  • Nonstop working
  • Efficient separation
  • Robust
  • Least maintenance

Magnetic pulleys are available in many sizes and strengths, if oversized magnetic pulleys are required they can be custom made in accordance with the place of mounting. Success lies in attaining the desired output. Consult our expert engineers to discuss on specifications.

Magnetic Head Pulley

Star Trace is one of the eminent companies known for their quality, trust and durable magnetic equipment. The Magnetic Head Pulley is a broadly used magnetic separation device capable of being set up in reasonable space. Having the capacity to handle huge volumes of input, the magnetic head pulley has robust construction. When the feed comes into contact with the magnetic head pulley ferrous substances are attracted and stay grooved to the pulley till they are relieved of the magnet’s intensity and fall into separate dispensing chamber.

Applications:
  • Separation of iron ore from mine excavation.
  • Waste Processing.
  • Cleaning to derive high quality carbon/quarts.
  • E-waste processing.
  • Glass recycling.

To be very simple in describing its use, the magnetic head pulley is the basic equipment to isolate ferrous substances.

Having been in the field of magnets for more than twenty five years we owe our achievements to our dedicated engineers and loyal customers.

Permanent Magnetic Pulley

We, Star Trace Pvt.Ltd. having based ourselves as manufacturers and suppliers of magnetic equipment for mineral beneficiation have been serving the demands of small, medium and large companies globally. The permanent magnetic pulley is one of the modest equipment used to sort ferrous and nonferrous substances in an input.

It features a non-magnetic pulley shell concealing a permanent magnet to the fullest circumference. The driving force is from a motor with conveyor belt.

Materials crossing the magnetic field will be subject to attraction if magnetic and dispersed in a chamber, otherwise they fall freely right below the pulley.

Permanent magnets have the advantage of being maintenance free when compared to electro magnets for the simple reason of having no accessories.

Permanent magnetic Pulleys are used in

  • Coal industries
  • Waste recovery
  • Glass recycling
  • Foundry
  • E-waste
  • Plastic recycling

Permanent Magnetic Pulley is available in a series of dimensions, if nonstandard sizes are required customization is possible. Approach us and we will do the needful.

Conveyor Magnetic Pulley

To live up to the specific requirements of our clients we at Star Trace have always been in the approach of reinventing our equipment with the latest technology. One among them is the Conveyor Magnetic Pulley.

From the name given; the Conveyor Magnetic Pulley consist of a conveyor which carries the raw material for ferrous separation to the magnetic pulley. On entering the strong magnetic field of the permanent magnet lodged inside the pulley all particles responding to the magnetic field are conveyed to a separate chamber and the rest drop down.

Features of Conveyor magnetic pulley are:

  • Strong permanent magnet.
  • Conveyer belts bring about maximum contact.
  • Belt movement is brought about by motor which can be tuned for varying speed.
  • Separate collection areas .
  • No maintenance is required.
  • Nonstop working.

Check out our conveyor magnetic pulley available in diverse sizes and expect uninterrupted work flow.

Pulley Magnet

The easiest and elementary way of separating ferrous from nonferrous substance is touse a Pulley Magnet. Star Trace offers permanent pulley magnets in different sizes to serve clients in diverse industries. We have been involved in manufacturing magnetic equipment for more than 25 years and are well aware of the nuances in the field which you can take advantage of as our privileged customer. The pulley magnet has a permanent magnet fitted in the pulley structure that is rotated with the help of a motor and conveyor belt arrangement. The belt brings the feed into magnetic field of the pulley magnet and the rest happens on its own. Ferrous matter is attracted by the magnet and discharged into a separate collection area. Non Ferrous substances drop down right below the pulley magnet.

Operating Areas:
  • Tyre processing after shredding
  • Iron removal from plastic and wooden scrapings
  • Foundry e-waste handling
  • Corporation and municipal waste recycling
  • High grade cleaning of quartz/carbon
  • Foundry sand
  • Coal
  • Glass

Magnetic Drum Pulley

We being a dominant manufacturing company for magnetic equipment provide an assortment of Magnetic Drum Pulleys utilizing high quality components and modern technology as per the market standards. Magnetic Drum Pulley are designed to separate particles having iron properties from the non-irony ones using the permanent magnet.

Separation material is brought into contact with magnetic drum through a conveyor which in turn attracts ferrous particles and dislodges them separately. Magnetic Drum Pulley are:

  • Efficient in separation
  • Zero maintenances
  • Durable
  • Uninterrupted work flow
Areas of application for Magnetic Drum Pulley
  • Foundry
  • Waste recovery
  • E-waste recycling
  • Coal
  • Glass
  • Recycling of plastic

With a wide area of applications the magnetic drum pulley is available in varying dimensions. Strict quality norms are followed for all our equipment and makes sure they are durable in any kind of working environment. Experience our superiority and you are sure to get the best out of all out equipment.

VIDEOS OF MAGNETIC PULLEY